More Than a Model: Building a Living Replica of the Commodore Barry Bridge

The Commodore Barry Bridge, as seen at sunset

What if you could click into a bridge’s past, present, and future, all at once? For three Drexel engineering students, that question is the foundation of their senior design project. By building a living replica, the group is blending traditional structural design with emerging technology to transform how engineers understand and maintain infrastructure.

Emily Ellis (BS Civil/MS Structural), Edgar Sanchez-Tavarez (BS Civil), and Malgorzata Dobrenko (BS Civil/MS Structural) are developing an online replica of the Commodore Barry Bridge called a digital twin. With assistance from the Delaware River Port Authority, this group of engineers is creating solutions to the well-known bridge connecting South Philly and the ‘burbs to New Jersey.

This digital twin will include the full structural history of the bridge along with any issues with the structure, like fatigue cracking and material degradation. Then, engineers can go in and ‘experiment’ with rehabilitation designs. By combining traditional structural engineering practices with modern digital technologies, engineers will be able to use the digital twin to improve how bridge infrastructure is monitored and maintained.

“In addition to the new deck design, the digital twin will also house historical information about the structure, past, and current condition,” Sanchez-Tavarez said. “With just one click, any engineer will be able to learn about the details of the rehabilitation and access the full structural history of the bridge at any point.”

In the classroom, students are given a problem as well as limits and parameters, and are told to find an existing solution. “Senior design is the opposite,” Sanchez-Tavarez said. “You simply start with an idea and figure out how to make it happen.”

The project began by developing a model in structural analysis program SAP2000, then began to develop solutions to the bridge’s aging. After a few designs, the group determined that either an exodermic bridge deck or a lightweight concrete deck would work best. The group tested each and were able to apply a finalized redesign to the digital twin.

As a senior design group of only three engineers, the team had their work cut out for them. Thankfully, they’re a close group both in and out of the classroom. “It’s almost unspoken what we have to do and how we are going to do it,” Ellis said. “The key aspect of our work is that we support each other with everything we do.

The project represents a culmination of all the work that the team has done so far. All members are interested in pursuing a career in bridge engineering after graduation, either in rehabilitation or new designs. The project is forward-facing, allowing the group to collaborate with local agencies and be a part of an industry-wide initiative to create digital 3D models.

"This project, and the concept of senior design in general, brings to light that every class that we have taken at Drexel has played a part in what we bring to the table as soon-to-be engineers. In terms of co-op experiences, we have all had two to three structural engineering co-ops,” Ellis said. “This in-depth and hands-on knowledge has also played a role in the work that has been done.”

After senior design is over, the team says they’re looking forward to graduation.

“When we walk across that stage, we’ll receive a degree in engineering but most importantly, we leave as engineers,” Sanchez-Tavarez said. “Not because of the diploma, but because, over the course these 8-9 months that we’ve worked on this project, we’ve embodied the mindsets of engineers. And that's something to be proud of.”